{"id":11566,"date":"2021-12-05T10:42:13","date_gmt":"2021-12-05T09:42:13","guid":{"rendered":"https:\/\/mollificiovalli.it\/new01?p=11566"},"modified":"2023-04-17T10:52:49","modified_gmt":"2023-04-17T09:52:49","slug":"manufacturing-line-for-compression-springs","status":"publish","type":"post","link":"https:\/\/mollificiovalli.it\/en\/manufacturing-line-for-compression-springs\/","title":{"rendered":"COMPRESSION SPRING MANUFACTURING: HOW SMALL SIZES MANUFACTURING LINE IS MADE."},"content":{"rendered":"<p>Here we are in the heart of \u200b\u200bour factory\u2019s production area. Here is located the <strong>manufacturing integrated line for small size compression springs<\/strong> and their relative quality control.<\/p>\n<p>Let&#8217;s see together which units it is composed of and what are the features that guarantee high precision and reliability of the product.<\/p>\n<h2><\/h2>\n<h2><strong>Coiling<\/strong>: Simplex Rapid FX10<\/h2>\n<p><em><a href=\"http:\/\/www.simplexrapid.it\/\" target=\"_blank\" rel=\"noopener\">Simplex Rapid FX10<\/a><\/em> is a high-speed automatic coiling machine, equipped with a latest generation Multi-axis Numerical Control; suited for a specific production of compression springs, those with right-hand helix with even very complex variations in shape and pitch.<\/p>\n<h3><\/h3>\n<h3>Performance and reliability<\/h3>\n<p>Performance and reliability of this machine are assured by the <strong>maximum simplification<\/strong> and the reduction of the number of mechanical parts, which therefore lead to less wear and inertia. The <strong>high-performance programming software<\/strong>, perfectly integrated with the hardware, allows direct control of all tools.<\/p>\n<p>Among the most important features of the machine we can find:<\/p>\n<ul>\n<li>Motion Control Technology;<\/li>\n<li>High resolution digital transducers;<\/li>\n<li>Production control via video camera and backlight (SPC);<\/li>\n<li>Programming in microns;<\/li>\n<li>Extremely advanced and innovative software (SPG \/ SGP);<\/li>\n<li>Industrial PC with color touch screen;<\/li>\n<li>Integrated UPS unit.<\/li>\n<\/ul>\n<p><img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-1024x682.jpg\" data-srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-scaled.jpg 1200w\" fetchpriority=\"high\" decoding=\"async\" class=\"alignnone wp-image-17123 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - avvolgimento 01\" width=\"530\" height=\"353\"  sizes=\"(max-width: 530px) 100vw, 530px\" \/><noscript><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone wp-image-17123\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-1024x682.jpg\" alt=\"linea produzione molle a compressione - avvolgimento 01\" width=\"530\" height=\"353\" srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-01-scaled.jpg 1200w\" sizes=\"(max-width: 530px) 100vw, 530px\"><\/noscript> <img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-1024x682.jpg\" data-srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-scaled.jpg 1200w\" decoding=\"async\" class=\"alignnone wp-image-17125 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - avvolgimento 01\" width=\"530\" height=\"353\"  sizes=\"(max-width: 530px) 100vw, 530px\" \/><noscript><img decoding=\"async\" class=\"alignnone wp-image-17125\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-1024x682.jpg\" alt=\"linea produzione molle a compressione - avvolgimento 01\" width=\"530\" height=\"353\" srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-avvolgimento-02-scaled.jpg 1200w\" sizes=\"(max-width: 530px) 100vw, 530px\"><\/noscript><\/p>\n<h2><\/h2>\n<h2>Shot peening: Norblast TAP<\/h2>\n<p>The\u00a0<em><a href=\"https:\/\/norblast.it\/macchine-sabbiatrici\/automatic-line\/sabbiatrice-tap\/\" target=\"_blank\" rel=\"noopener\">Norblast TAP<\/a> <\/em><strong>automatic shot peening machine<\/strong> is equipped with <strong>adjustable shooting system in pressure \/ depression<\/strong>, ideal for mass treatment of small springs. All the operations of abrasive selection and recovery take place automatically through a suitably sized <strong>cycloning system<\/strong>: it conveys crushed grit and waste dust to the filter<\/p>\n<p>The machine is equipped with a <strong>PLC<\/strong> panel for management of shot peening recipes management and scheduled maintenance activities.<\/p>\n<p><img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-1024x768.jpg\" data-srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-1024x768.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-768x576.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-scaled.jpg 1200w\" decoding=\"async\" class=\"alignnone wp-image-17131 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - pallinatura 01\" width=\"531\" height=\"398\"  sizes=\"(max-width: 531px) 100vw, 531px\" \/><noscript><img decoding=\"async\" class=\"alignnone wp-image-17131\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-1024x768.jpg\" alt=\"linea produzione molle a compressione - pallinatura 01\" width=\"531\" height=\"398\" srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-1024x768.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-768x576.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-pallinatura-01-scaled.jpg 1200w\" sizes=\"(max-width: 531px) 100vw, 531px\"><\/noscript><\/p>\n<h2><\/h2>\n<h2>Dimensional and surface <strong>measurements<\/strong>: Keyence VHX-7000 microscope<\/h2>\n<p>The <em><a href=\"https:\/\/www.keyence.it\/products\/microscope\/digital-microscope\/vhx-7000\/\" target=\"_blank\" rel=\"noopener\">Keyence VHX-700<\/a><\/em>\u00a0is used to carry out dimensional and surface measurements. It is a <strong>4K optical microscope<\/strong>, extremely easy to use even for beginner users: it allows the acquisition of images similar to those of a scanning electron microscope.<\/p>\n<h3><\/h3>\n<h3>Vision and measurement<\/h3>\n<p>The microscope, equipped with a focus depth <strong>20 times greater<\/strong> than traditional optical microscopes, is able to carry out <strong>2D and 3D measurements<\/strong>: suitable both for dimensional checks and for analyzing roughness, contamination and other parameters with a single and effective instrument.<\/p>\n<p><img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-1024x682.jpg\" data-srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-scaled.jpg 1200w\" loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17127 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - controllo 01\" width=\"530\" height=\"353\"  sizes=\"(max-width: 530px) 100vw, 530px\" \/><noscript><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17127\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-1024x682.jpg\" alt=\"linea produzione molle a compressione - controllo 01\" width=\"530\" height=\"353\" srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-01-scaled.jpg 1200w\" sizes=\"(max-width: 530px) 100vw, 530px\"><\/noscript> <img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-02.jpg\" loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17129 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - controllo 02\" width=\"235\" height=\"353\" \/><noscript><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17129\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-controllo-02.jpg\" alt=\"linea produzione molle a compressione - controllo 02\" width=\"235\" height=\"353\"><\/noscript><\/p>\n<h2><\/h2>\n<h2>Lifespan test: Microstudio PMF-300<\/h2>\n<p>For fatigue tests, our laboratory is equipped with two <em><a href=\"https:\/\/microstudio.eu\/\" target=\"_blank\" rel=\"noopener\">Microstudio PMF-300<\/a><\/em>\u00a0very useful for tests on small dimensions compression and traction springs.<\/p>\n<p>These machines combine the characteristics of a high speed press with a brushless motor, allowing to perform the lifetime tests on <strong>12 springs contemporary<\/strong>, with continuous verification of the integrity of each single piece by electrical contact.<\/p>\n<p><img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-1024x682.jpg\" data-srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-scaled.jpg 1200w\" loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17133 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - test 01\" width=\"530\" height=\"353\"  sizes=\"(max-width: 530px) 100vw, 530px\" \/><noscript><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17133\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-1024x682.jpg\" alt=\"linea produzione molle a compressione - test 01\" width=\"530\" height=\"353\" srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-01-scaled.jpg 1200w\" sizes=\"(max-width: 530px) 100vw, 530px\"><\/noscript> <img data-src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-1024x682.jpg\" data-srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-scaled.jpg 1200w\" loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17135 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" alt=\"linea produzione molle a compressione - test 02\" width=\"530\" height=\"353\"  sizes=\"(max-width: 530px) 100vw, 530px\" \/><noscript><img loading=\"lazy\" decoding=\"async\" class=\"alignnone wp-image-17135\" src=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-1024x682.jpg\" alt=\"linea produzione molle a compressione - test 02\" width=\"530\" height=\"353\" srcset=\"https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-1024x682.jpg 1024w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-768x512.jpg 768w, https:\/\/mollificiovalli.it\/wp-content\/uploads\/2021\/12\/linea-produzione-molle-a-compressione-test-02-scaled.jpg 1200w\" sizes=\"(max-width: 530px) 100vw, 530px\"><\/noscript><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Here we are in the heart of \u200b\u200bour factory\u2019s production area. Here is located the manufacturing integrated line for small size compression springs and their relative quality control. Let&#8217;s see together which units it is composed of and what are the features that guarantee high precision and reliability of the product. Coiling: Simplex Rapid FX10 [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":17139,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[218,318,230,245],"tags":[209,321,272,275],"class_list":["post-11566","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-machines","category-news-en","category-quality","category-tools","tag-coiling-machines","tag-products","tag-quality-control-instrument","tag-springs"],"_links":{"self":[{"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/posts\/11566","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/comments?post=11566"}],"version-history":[{"count":0,"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/posts\/11566\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/media\/17139"}],"wp:attachment":[{"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/media?parent=11566"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/categories?post=11566"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mollificiovalli.it\/en\/wp-json\/wp\/v2\/tags?post=11566"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}