Planning Support

The planning of components and entire assemblies is carried out using efficient information technology instruments which enable the calculation of accurate dimensions for the parts and their optimal fit. The planning procedure starts with the formulation of many concepts which cover the requests made by clients, defining the typology of product to be developed, using technological CAD 2D and 3D support to evaluate the feasibility of the products, and adapting them to a production process which is as smooth as possible, taking into consideration advantages of both questions of cost and timing. The virtual models which are produced are in the last analysis of an accuracy which permits the calculation of weight and volume to infinitesimal dimensional error, and also allows the creation of extremely lifelike images, a very important aspect, both in terms of shape and the material which become the final product.

Reliability, precision and intuitivity of software available result in threefold advantages:

Prototyping

Our prototyping team is able to obtain prototypes in a short time to test the fit and functions of the products.
The results of the tests and analyzes carried out on the prototypes will be able to highlight any changes to be made to the project, to the materials, to the dimensions, and to the shape, as well as to the feasibility of the product and its resistance.

15 Screw presses

3 Specialists

Rapid prototypes

Warehouse and Logistics

Mollificio Valli attributes a fundamental role to logistics in its competitive strategy. The total warehouse area is subdivided into two distinct physical areas: one which is dedicated to receiving goods and to the management of prime materials bought by the company, and the other to packaging, stocks and dispatch of finished products.
Receiving Materials
During the phase of receiving materials bought by the company, following the necessary phases of quality control, the materials are taken in loads, labelled and identified by the individual skeins, clearly coded according to the main identifying details: supplier, transport documents and casting number.
Tracing System
The tracing system is completed with the management of batches of finished products, at the end of the production cycle, which allows staff to return to a specific batch of springs with a casting number for the materials used in that particular job.
Packaging
The packaging phase of the finished product is completed with the labelling operation, which is to say the creation and printing of serialised labels to attach to the packaging. Over and above the labelling standards, which are commonly used, it is possible to create personalised labels for each individual client, including the most varied information relative to the product and/or the client company itself. The serial number given to each label enables punctual tracing of the product, also after dispatch.